Behind the scenes: The industrial production of ceramic mulled wine cups
Step 1: Procurement of materials
The production of ceramic mulled wine cups begins with the careful selection of raw materials. Clay is the main ingredient and it is important to source high quality clay. Procurement is often done in large quantities to ensure continuous production.
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Step 2: Molding and casting
Unlike handmade cups, molds are used in industrial production. The clay is poured into these molds to create the basic shape of the cups. This step enables efficient mass production and ensures the consistency of the cup.
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Step 3: Drying
The molded cups must be carefully dried to remove any moisture residue that may occur during the casting process. Industrial drying systems that use heat and air circulation ensure a quick and even drying process.
Step 4: The first firing
After drying, the cups are fired at high temperatures. This first firing, also known as "bisque firing", gives the cups stability and strength. The clay is transformed into ceramic during this process.
Step 5: Glaze and decoration
In industrial production, the glaze is often applied by machine, which enables precise and consistent application. This helps to ensure that all cups in the production process have the same appearance and quality.
Step 6: The final firing
After the cups have been glazed and decorated, they are fired again at very high temperatures. This final firing melts the glaze and seals the surface of the cups, which not only makes them watertight but also gives them their characteristic shine.
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Conclusion: Efficient mass production of ceramic mulled wine cups
The industrial production of ceramic mulled wine cups requires highly specialized machinery and processes to meet demand on a large scale. This approach ensures consistent quality and affordability, making these festive cups available at Christmas markets and events worldwide. Despite the industrial nature, the beauty and tradition of ceramic mulled wine cups remains, and they will continue to hold a firm place in our hearts and in our hands during the festive season.